Product Description
Gas power generation in mines often wastes over 60% of fuel energy as exhaust flue gas heat and jacket water heat. Our Gas Power Generation Heat Recovery equipment is designed to capture this high-grade thermal energy, elevating the plant's total energy utilization from 30% to 80% or more. The system employs a two-stage recovery process: a flue gas heat exchanger handles exhaust at 350°C - 550°C, and a second stage recovers heat from the engine's jacket water. The recovered energy can be used to produce high-pressure steam for industrial processes or hot water for wellhead anti-freeze and district heating. For any "Smart Mine" seeking to maximize resources and reduce carbon emissions, this is an indispensable solution.
In serving large industrial clients like CSIC Electric, we understand that reliability and engine safety are your top concerns. Our recovery equipment uses a low-resistance flow channel design, ensuring zero negative impact on the engine's backpressure or power output. The system is managed by our intelligent PLC control platform, featuring real-time monitoring and safety alarms for temperature and pressure. For global agents, this equipment turns a waste stream into a revenue-generating heat source. Built with high-grade ND steel or 304 stainless steel, our recovery units are designed to withstand the thermal stresses of continuous power generation, providing a durable and profitable addition to any gas power facility.
Specifications
|
Flue Gas Recovery Efficiency |
70% - 85% |
|
Jacket Water Recovery Efficiency |
≥90% |
|
Inlet Flue Gas Temp |
350°C - 550°C |
|
Outlet Flue Gas Temp |
≤120°C |
|
Heat Output |
Steam (0.4-0.8MPa) or Hot Water (80-95°C) |
|
Heat Exchanger Material |
304 Stainless Steel / Acid-resistant ND Steel |
|
Control System |
Intelligent integrated PLC with 3-year data traceability |
Applications
Ideal for gas power plants, distributed energy centers, and coal mines utilizing Coal Bed Methane (CBM) for power generation. Recovered heat is used for industrial steam supply, mine shaft heating, domestic hot water, or as a heat source for absorption chillers in summer (Trigeneration).
Customization & R&D
Our Design Research Institute provides "tailor-made" solutions for your specific engine models (such as Wärtsilä, Caterpillar, Jenbacher, etc.). We conduct full thermodynamic analysis to match recovery capacity with your engine's thermal characteristics. We hold over 190 patents in thermal energy management, ensuring your equipment is at the forefront of industrial efficiency.
Service & Shipping
We ship recovery units in heavy-duty reinforced flat-rack containers to ensure safety during global transit. Each system is backed by a 12-month warranty and lifetime technical support. Our engineers can perform remote commissioning via the Hongye Cloud platform, ensuring the system is perfectly tuned to your local power plant's operating conditions.
FAQ
Q: Will it affect my engine performance?
A: No, our units are designed with high-flow bypass systems and low-resistance heat exchangers, ensuring engine backpressure remains within manufacturer specifications.
Q: Can it produce both steam and hot water simultaneously?
A: Yes, our modular design can be configured for multi-stage recovery, providing different thermal grades at once.
Q: What is the payback period?
A: Most gas power plants see a full return on investment within 12-18 months through fuel savings and thermal energy gains.
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